Производственная линия Complete Reel-to-Reel (R2R) LED Strip SMT Production Line

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TYPE OF MACHINE
Complete reel-to-reel (R2R) production line for flexible LED strips
with a solder paste printer
pick and place machine
soldering oven
circuit tester
cutting system
cleaning system and all supporting equipment
LINE BUILDER
db-matik
YEAR OF MANUFACTURE
Line 2014. Individual machines from 2013 to 2015
see list below
CONDITION
Used
HOW THE LINE WORKS
Rolls of flexible film (flex foil) are loaded into the input module and transported through the individual modules. The film is printed
populated with components
soldered and tested. The finished
functional LED strips are cut to specific lengths and wound onto output spools. The line can be converted for other film materials with change kits
LINE MODULES (db-matik)
Input module with spooler
strip buffer and splicing point for joining a new roll to the previous one
Indexer for the Siplace placement process
with vacuum suction of the film and hitch feed drive. A camera detects the markers on the film
Tester and strip buffer. The film is contacted with spring contacts and all circuits are measured. Errors are saved to a file
so the fault location on the film can be viewed. Interchangeable test plates for products of 8 mm or 15 mm
Output module with hitch feed
splicing point and spooler with numbered spools and spool trolley
Connection values of the handling line: 230 V AC
1,200 W
compressed air 5.5 bar. Noise level below 70 dB(A)
MACHINES INCLUDED IN THE LINE
1. EKRA XH RtR SOLDER PASTE PRINTER
Manufacturer: EKRA
Electrical data: 400 V AC
3 phase
50/60 Hz
24 V DC working voltage
16 A circuit breaker
Compressed air: 6 bar
2. ASM SIPLACE SX PICK AND PLACE MACHINE
Manufacturer: ASM
Electrical data: 230/400 V
50/60 Hz
Compressed air: 5 to 10 bar
600 Nl/min
Includes component feeders: 11 pieces 2 x 8 mm
3 pieces 1 x 12 mm
4 pieces 1 x 12 mm (variant 2). Some of the feeders require servicing
3. REHM R2R-A SOLDERING OVEN
Manufacturer: Rehm
Year of manufacture: November 2015
Heating: 3 heating zones
each 500 mm long
infrared radiators. Soldering temperature 230 to 250 degrees C. Heating gradient up to 4 K/s
Process chamber: length 1,800 mm
Electrical data: 3 x 400 V AC
50/60 Hz. Connected load 27.5 kW
Conveyor: width 500 mm
Cooling water: up to 10 l/min
2 to 7 bar
Exhaust: 150 mm socket
600 cubic metres per hour
4. ARISTO ARISTOMAT TL 1310
Manufacturer: ARISTO
Year of manufacture: August 2013
Electrical data: 400 V AC
3 phase
31.5 A
5. GEN3 GENSONIC
Manufacturer: Gen3 Systems
Used to clean the solder paste stencils. CE declaration dated 2014
6. ASYS CONSIDUS DRY STORAGE N-1800M
Manufacturer: ASYS
Nitrogen or compressed air flushed dry storage cabinet system with nine compartments with glass doors
on castors
7. JOERNS PUREX9000 FUME EXTRACTION SYSTEM
Manufacturer: JOERNS
Digital fume extraction unit
CE and EMC marked. Model series 1500i (230 V) or 2000i (400 V)
8. LINX 7900 CONTINUOUS INK JET PRINTER
Manufacturer: Linx
9. BUSCH VACUUM PUMP
(side channel blower
Samos SB series)
Manufacturer: Busch
10. MARK OFMS11 SCREW AIR COMPRESSOR
Manufacturer: Mark Compressors (Atlas Copco )
Pressure: maximum 10 bar (145 psi)
Capacity: 17 l/s (36 cfm
1.02 cubic metres per minute)
2,885 rpm
Electrical data: 400 V
3 phase
DOCUMENTATION: Operating manual for the complete line (db-matik
with change kit instructions)
datasheet of the Rehm oven
manuals of the dry storage cabinet
fume extraction unit and vacuum pump
and declarations of conformity
INSPECTION: The line can be inspected. An operating video and photos of the complete line are available
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